Home » Urethane Cement » Distillery

Distillery Floor Systems

Cementitious urethane flooring for distilleries, bourbon producers, and spirits manufacturers — thermal shock resistant, slip resistant, and built for daily CIP washdown, barrel handling, and high-proof chemical exposure. Installed nationwide.

  • Systems: cementitious urethane mortar flooring engineered for distillery production, barrel rooms, and bottling lines — seamless, textured, and resistant to the thermal shock and chemical attack that destroys standard coatings
  • Thermal Shock Resistance: handles hot mash, boiling stills, hot CIP solution, and steam on cold floors without cracking — temperature differentials exceeding 150°F that fracture epoxy bonds within 2–3 years
  • Chemical Resistance: ethanol, high-proof spirits, lactic acid, acetic acid, sugars, mash residue, hot cooking oils, CIP solutions, caustic cleaners, and commercial sanitizing agents
  • Slip Resistance: controlled-texture finish maintains traction on wet, greasy floors; coefficient of friction exceeds OSHA and ADA requirements even during active washdown
  • Drainage: integral slope to floor drains troweled into the urethane cement system during installation; ensures positive drainage across the entire floor area for efficient washdown
  • Sanitary Cove Base: radiused floor-to-wall transition eliminates joints that harbor yeast, bacteria, and mold; required by most health departments for commercial food service
  • Health Code Compliance: seamless, non-porous, cleanable surface meets local health department requirements for commercial kitchens and food service operations
  • Installation: in-house W-2 crews; experienced field leadership; nationwide mobilization from Dallas-based operations; est. 1999
  • Leadership: former Fortune 500 COO; operations oversight + QA/closeout discipline
  • Deliverables: slab assessment, surface prep, concrete repair, drain installation and coordination, cementitious urethane installation, slope, cove base, and closeout documentation

Phone: +1 (844) 687-1961

Email: projects@craftsmanconcretefloors.com

Distillery production floors take more chemical abuse than almost any other commercial environment. Hot mash splashes on cold concrete. High-proof spirits saturate floors during transfer and barrel filling. Lactic and acetic acids from fermentation sit on surfaces between cleanings. Hot CIP solution runs across the slab between batches. Standard epoxy coatings fail in these conditions within 2–3 years — blistering, cracking, and delaminating as the repeated chemical and thermal cycling breaks the bond to concrete.
 
Barrel rooms and rickhouses face a different kind of damage. The constant wet-dry cycling of evaporation, condensation, and seasonal temperature swings destroys coated floors over time. Bottling lines deal with constant spillage of finished spirits and the wash cycles required to handle them. TTB facility requirements and state ABC regulations demand seamless, cleanable, slip-resistant surfaces with coved transitions at every wall — conditions that epoxy can’t maintain under daily thermal and chemical load. Craftsman Concrete installs cementitious urethane flooring in distilleries, bourbon producers, and spirits manufacturers nationwide. Every installation is built for the chemical reality of the space — not a coating spec written for a warehouse.
 
Distillery floor coating failures almost always trace back to one of three things: the wrong system specified for ethanol exposure, inadequate surface prep before installation, or a non-slip rating that wears off as spirits and mash residue saturate the surface. Cementitious urethane addresses all three. The aggregate is part of the floor itself, so the slip rating doesn’t degrade. The system handles 150°F+ thermal differentials and resists the full range of distillery chemistry from low-pH fermentation to high-proof finished spirits. And our shot blast prep is subbed to a specialist who does nothing else, because most distillery floor failures are prep failures, not product failures.
 
 

Our Clients

Request a Proposal

national